Transurban: Fulton Hogan EGIS
All Case Studies
Tunnel / Road Industry M4, M8 and M5E Tunnels, Sydney NSW

Transurban: Fulton Hogan EGIS

M4, M8 & M5E Tunnel Periodic Maintenance

3 Tunnels
M4, M8 & M5E
6 Pits
Wet Wells Overhauled
Zero Harm
Safety Record
01
Engaged
Periodic Maintenance
Contract awarded
02
Mobilised
M4
On-site delivery
03
Delivered
3 Years (ongoing)
Total programme
04
Outcome
Zero Harm
Safety standard met
Project Summary

M4, M8 & M5E Tunnel Periodic Maintenance

AJM United have been working with Fulton Hogan EGIS for over one year completing pump and pipe overhauls in wet and dry wells across multiple tunnel pits in the M5E, conducting condition assessments on existing tunnel assets, and servicing fire deluge and hydrant pumps in the M4 and M8 tunnels.

Key Achievements

Milestones engineered into delivery.

Quantifiable wins from a programme delivered to the highest engineering, safety and environmental standards.

3 Tunnels
M4, M8 & M5E
6 Pits
Wet Wells Overhauled
Zero Harm
Safety Record
Specialist Tunnel / Road Industry
Sector-specific expertise applied end-to-end
01 — Challenge

The Challenge.

On arrival, the pump station condition was among the worst witnessed by AJM United in more than 20 years of working with these assets — all components heavily corroded beyond serviceable life, at risk of imminent failure without warning. Guide rods and pipework were so corroded that a standard pump removal attempt risked total station failure. A detailed change-out methodology was required with bypass lines ensuring one pump remained in operation at all times throughout the overhaul.

Transurban: Fulton Hogan EGIS — on-site delivery
On-site · M4
02 — Delivery

Scope of Works.

  • Wet well pump overhauls (Pits 1, 2, 4, 5, 6 — M5E)
  • Supply of new Flygt pumps
  • Site measurement & SS316 pipe manufacturing/replacement
  • Fire deluge pump and hydrant servicing (M4 & M8)
  • Condition assessments on existing tunnel assets
  • Emergency call-out response services
  • Bypass line installation for continuous operation
In The Field

Project Gallery.

A visual window into the tunnel sector environments AJM United operates within.

Motorway tunnel works
Motorway tunnel works
Tunnel pump station maintenance
Tunnel pump station maintenance
Stainless steel pipe fabrication
Stainless steel pipe fabrication
Tunnel engineering scope
Tunnel engineering scope
04 — Outcome

Delivered. Safely. On time.

Change-out completed in stages across three road closures with four shifts per closure. All pumps now operating at significantly higher efficiency with no deficiencies recorded. AJM United has since received emergency call-outs to assist with pump failure and installation, reflecting the trust established by Fulton Hogan EGIS in AJM United's capability.

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