Kogan Creek Power Station
All Case Studies
Power Industry Near Chinchilla, Queensland

Kogan Creek Power Station

Australia's Largest Single Turbine Power Station — 750MW

750 MW
Australia's Largest Single Turbine
250
Peak Workforce
35 km
Pipework Installed
01
Engaged
Power Infrastructure
Contract awarded
02
Mobilised
Near Chinchilla
On-site delivery
03
Delivered
3 Years
Total programme
04
Outcome
Zero Harm
Safety standard met
Project Summary

Australia's Largest Single Turbine Power Station — 750MW

Kogan Creek Power Station near Chinchilla, Queensland, is the largest single-turbine power station in Australia at 750 megawatts. Contracted by Siemens PG AG / GEA for CS Energy Australia, AJM United peaked at 250 employees and provided a large multi-discipline project management team to deliver this landmark project.

Key Achievements

Milestones engineered into delivery.

Quantifiable wins from a programme delivered to the highest engineering, safety and environmental standards.

750 MW
Australia's Largest Single Turbine
250
Peak Workforce
35 km
Pipework Installed
Specialist Power Industry
Sector-specific expertise applied end-to-end
01 — Challenge

The Challenge.

Power piping to ASME standard required multiple different exotic materials, all forms of non-destructive testing (NDT), and specialist welders for titanium, Monel, and other exotic materials. The highest test pressure reached 60,000 kPa — requiring AJM United to design and manufacture a custom hydro test pump. Wall cladding installation was ultimately achieved via helicopter after crane and scaffold access was made cost-prohibitive — a creative and technically complex solution.

Kogan Creek Power Station — on-site delivery
On-site · Near Chinchilla
02 — Delivery

Scope of Works.

  • Structural steel erection — 5,000t (steam turbine & associated buildings)
  • Roofing and wall cladding — approx. 18,000m²
  • Air-cooled condensers supply & installation
  • 16km of ducting (1.8m to 8m diameter)
  • 35km of various High & Low Alloy Piping to ASME standard
  • Valves, GRP, Pipe Supports/Hangers & Instrumentation
  • Specialist NDT and exotic material welding (Titanium, Monel)
  • Custom hydro test pump (60,000 kPa test pressure)
  • Helicopter-assisted wall sheeting erection
In The Field

Project Gallery.

A visual window into the power sector environments AJM United operates within.

Power station works
Power station works
Petrochemical plant works
Petrochemical plant works
Exotic alloy fabrication
Exotic alloy fabrication
Power asset maintenance
Power asset maintenance
04 — Outcome

Delivered. Safely. On time.

Successfully completed the largest single turbine construction in Australia. The helicopter cladding methodology was a standout innovation, demonstrating AJM United's capacity to engineer bespoke solutions to complex field constraints.

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